Commissioning & Maintenance
From the tank to the chip.
A clean initial fill and consistent maintenance are the key requirements for achieving the full performance of our Nano-Fluids. The following instructions apply to Tool-X 101 EU as a water-miscible emulsion. The process oils (Tapping Fluid 138, Swiss Screw 175, Machine Oil 180) are used undiluted – no mixing is required.
INITIAL FILLING OF TOOL-X 101 EU IN FIVE STEPS
01 · PREPARE THE MACHINE
Completely drain the tank, lines, and filters and flush with a cleaning agent. Remove all old coolant residues, oil deposits, and chips. After cleaning, rinse 1 to 2 times with a 15% emulsion (corrosion protection).
02 · CHECK WATER QUALITY
Use make-up and replenishment water exclusively according to the manufacturer's specifications. Do not use chloride- or salt-containing additives and do not intentionally alter the water chemistry.
03 · MIX
Add water first, then slowly dose in the concentrate – never the other way around. Recommendation: use an electronic inline mixer for reproducible, precise concentration and fast initial filling; alternatively, work under circulation.
04 · SET THE CONCENTRATION
Read the refractometer value and multiply it by the factor. For Tool-X 101 EU: reading × 2.083 = concentration in %. Replenishment should be carried out exclusively with Tool-X 101 EU.
05 · CHECK PH AND STABILITY
Measure the pH value after 24 h (Tool-X target range: 8.5–9.5). If it deviates, correct with concentrate. Perform an initial visual check of foaming behavior and color stability. Only then put the machine into productive operation.
| INTERVAL | ACTION | TARGET VALUE / NOTE |
|---|---|---|
| Daily | Visual inspection – foam, odor, color | Stable, odor-neutral, clear |
| Weekly | Refractometer measurement & pH value | Target value ± 0.5% · pH 8.5–9.5 |
| Monthly | Check tramp oil ingress, bypass cleaning | Skimming as required |